T.F.Wallace


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WORDS FROM WALLACE 

S&OP: GOING GLOBAL?

Let's talk about Global Sales & Operations Planning. The phrase as used here has a double meaning: 1) the extent to which Executive S&OP is being used around the world, and 2) how global enterprises use Executive S&OP to help run their world-wide business better. Let's take a look at the first one.

How Widespread is S&OP?  Is S&OP used primarily in North America, where it was invented, or has it spread around the world? Well, I don't know about the entire world but, based on first-hand experience, I can tell you that S&OP is alive and well in both Australia and Europe.
 
Last August in Australia, I was impressed by the interest and understanding of Sales & Operations Planning. They're using S&OP very effectively down under, and they're being innovative - using S&OP not only in manufacturing companies but also in retailers and in banks. Good, good things are happening.

I just got back from three weeks in Europe (see Trip Report from Europe). I spoke to surprisingly large groups in London, Paris, and in Belgium near Brussels. The size and composition of the groups sent a clear message to me that the interest in Sales & Operations Planning over there is both widespread and intense.

How is S&OP Used in a Global Enterprise?  In my book Sales & Operations Planning; The How-To Handbook, 2nd Edition I addressed this issue when I wrote about the Goliath Widget Corporation, a fictitious composite of a number of real multi-national corporations. Goliath is doing a good job in using Executive S&OP to achieve a high degree of global coordination. They believe that S&OP provides the means to globalize where necessary and appropriate, without centralizing everything, taking away local initiative, ownership, and energy. Here's how Goliath does it:

  • The world is broken up into sections, called entities. An entity is defined as a geographical area where demand and supply principally align - specifically 80% or more of the demand is satisfied by supply sources within the entity. North America, Europe, Latin America, Africa and Asia/Pacific are entities.
  • The function of entities is to ‘localize' the Executive S&OP process to the issues unique to the area. It also helps deal with the cultural differences of how they handle problems and conflict, not to mention minimizing the issues of time differences and geographical separation. In other words, it gives ‘local ownership' to the process, and it provides the structure to deal with global issues as they arise, through coordination among entities.
  • There can be no entity if there is not both demand and supply present within the entity.  For example: Australia has demand but no supply, and thus they are not an entity; their demand is supplied primarily by Asia and secondarily by Africa. Thus Australia has a role in the Demand Planning phase for those entities. 
  • Every month, each of the entities does the standard Executive S&OP process up through its Executive meeting, (see Figure below, steps 1 through 5) led by a local process owner who knows the people, the culture, and the demand and supply issues.

  • Please note that inter-entity coordination occurs in both the Demand Planning and Supply Planning phases. This is to ensure that all relevant demands are recognized and that the resources are present to meet them. Cases where resources are insufficient due to inter-entity demand are addressed in the Pre-SOP step or sooner, probably including further communication and coordination among the involved entities.
  • Following the Executive S&OP cycle in all the entities, the results are sent to World Headquarters, where it's consolidated (step 6 in the figure).
  • The World Wide Executive S&OP session (step 7) then occurs, with many of the participants attending electronically from around the world. This session centers largely on the future financial outlook but, on occasion, demand and supply rebalancing can occur at this session.

A CEO once said, "We are not a global company, but a collection of local companies - with intense global coordination."  Executive S&OP can help a lot in making this intense global coordination a reality.

Thanks for listening,

Tom


Tip from Tom:   Do you forecast in detail far into the future - 18 months or so? Some people do that as a part of their S&OP process, and then roll up the detail into product families. In most cases, that means more work and higher forecast error - and it's almost always not necessary. We recommend that, except in the short run, you forecast in aggregate out across that long horizon. Count on it to yield better results with less work.

Bob Stahl and I are writing a white paper titled Lean Forecasting - How to Eliminate Waste in Your Forecasting Process. We'll post it on our Web site (tfwallace.com), but until it's ready, you can get info on this topic from an excerpt from our book: Sales Forecasting: A New Approach.

BOOKS & PRODUCTS



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This powerful duo provides you with the knowledge to make a difference in the way that you manage your supply chain. Effective supplier management plays a central role in enabling Postponement to achieve its enormous benefits. Click here to order the set.

Building to Customer Demand
The processes used by Dell Computer, Dow Chemical, Hewlett Packard and others to ship a wide range of products quickly, cost effectively via the Power of Postponement. Click here to learn more about this book.

"Tom Wallace and Bob Stahl have hit the nail on the head! Building To Customer Demand describes how we do it at Dell - and it surely works for us,"
 
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Procurement in the New World Of Manufacturing
(Video-CD) Bob Stahl's video-CD captures Bob's dynamic teaching style and deep knowledge of this important topic. This CD presents the state of the art in purchasing. Learn how new approaches to supplier management can improve the performance of your overall supply chain.
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Books by Tom Wallace and Bob Stahl
Sales & Operations Planning; The How-To Handbook; Sales Forecasting: A New Approach;  Master Scheduling in the 21st Century: Building to Customer Demand.; Sales & Operations Planning: The Self-Audit Workbook


©2006 T. F. Wallace & Company
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